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PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment

Categories Capacitor Discharge Stud Welding Machine
Brand Name: BTH BOLTE
Model Number: PRO-C 1500
Certification: CE
Place of Origin: Germany
MOQ: 1 unit
Price: negotiation
Payment Terms: T/T, Western Union
Supply Ability: 30 units per month
Delivery Time: 15 working days after received your payment
Packaging Details: Packed in carton firstly,and then reinforced with wooden case for outer packing
Welding range: Ø 2-10 mm
Welding time: 1-3 ms
Capacitance (switchable): 132000 µF (88000 µF/44000 µF)
Mains supply: 230 V (+/- 10%), 2 A, 50/60 Hz (convertable to 115 V (+/- 10%), 4 A, 50/60 Hz)
Dimensions (WxHxL): 275x265x470 mm
Weight: 20 kg
Suitable welding guns: PKM-1B, PHM-1A
Protection: IP 21
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    PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment


    PRO-C 1500 Inverter type Capacitor Discharge Stud Welding unit


    Microprocessor Controlled Stud Welding


    The microprocessor controlled stud welding unit PRO-C 1500 is designed for capacitor discharge stud welding. Microprocessor control, continuous adjustment of charging voltage as well as switchable capacitance ensure in connection with the high performance of the unit optimum welding results and repeatability. Extremely short charging times and thus quick welding sequences are accomplished through the electronically clocked inverter charging boards. The unit is easily operated by a very robust rotary knob with a built-in push button, all functions and parameters are shown on a big display.
    Pre-installed welding programmes facilitate the choice of the right adjustment values for different welding tasks. Additionally, user specific welding programmes can be stored. The modular design of the unit allows the customer specific choice of the equipment features. All optional equipment features can be retrofitted.
    The integrated welding parameter monitoring enables the quality control of the conducted welds. By default, the parameter sets of the last ten welds are stored. The optional available welding parameter memory allows the storage of 24500 welds and has an USB-interface for data transmission (welding parameter sets) to a PC.
    Optionally, the unit can be equipped with an automatic module to control the automatic stud feeder VBZ and an automatic welding gun.
    For the operation of up to four stud welding guns with different adjustment values for charging voltage and capacitance on one unit the external adapter box PRO-SPLIT is available as accessory. The adapter box PRO-SPLIT automatically detects which gun is used.


    Welding rangeØ 2-10 mm
    Welding materialsteel, stainless steel, aluminium, brass
    Welding methods
    (acc. to DIN EN ISO 14555)
    capacitor discharge (contact and gap method)
    Welding time1-3 ms
    Capacitance
    (switchable)
    132000 µF
    (88000 µF/44000 µF)
    Charging voltage60-200 V, continuously adjustable
    Charging energy2640 Ws (1760 Ws/880 Ws)
    Power sourcecapacitor battery
    Mains plugearth contact plug according to DIN 49441
    Mains supply230 V (+/- 10%), 2 A, 50/60 Hz
    (convertable to 115 V (+/- 10%), 4 A, 50/60 Hz)
    Mains fuse external10 AT
    ProtectionIP 21
    Dimensions (WxHxL)275x265x470 mm
    Weight20 kg
    Item numberB-94-30-2220
    Suitable welding gunsPKM-1B, PHM-1A

    • charging voltage continuously adjustable
    • short charging times and thus quick welding sequences through electronically clocked inverter charging boards
    • switchable capacitance for optimal adaptation to different welding tasks
    • easy operation by a very robust rotary knob with a built-in push button
    • all functions and parameters are shown on a big display (display contrast adjustable)
    • library with pre-installed welding programmes (selectable via stud diameter and material)
    • 99 user-specific welding programmes can be stored
    • welding parameter monitoring and documentation
      - recording of welding current and welding time for each weld
      - recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
      - comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
      - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
      - storage of the last ten welding parameter sets
      - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
    • device lock (with pin code query) to avoid unwanted parameter adjustments
    • authorization concept with different roles (password protected) for device lock as well as changes of basic settings and menu structure
    • weld counter (display in main menu)
    • optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
    • available as accessory: adapter box PRO-SPLIT
      - enables the operation of up to four stud welding guns with different adjustment values for charging voltage and capacitance on one unit
      - automatic detection of used gun
      - welding programme storage for each gun connection
      - weld counter for each gun connection
    • charging voltage is not influenced by supply voltage variations
    • low-loss charging of capacitors through electronically clocked inverter charging boards
    • low thermal power loss
    • functional test without welding current for lift adjustment for welding guns and heads (lift test)
    • repeat cycle lock to avoid welding on an already welded welding element
    • intelligent self-diagnosis system (display of an error code in case of an interference/failure)
    • automatic function test after switch-on
    • temperature control as protection against destruction caused by excess temperature
    • automatic switch-off in case of excess temperature
    • protection of the unit in case of a fault on welding/control line cable and solenoid
    • optimal safety during welding through integrated safety switching
    • highest operational reliability and high power-on time through exclusive use of high-quality components
    • all functions and parameters are controlled by a fast and high-performance microprocessor
    • CAN-Bus and Anybus for safe communication with higher-level controllers
    • thermic controlled ventilator
    • robust, powder-coated metal housing
    • interface for data exchange with higher ranked control systems (CNC)
    • stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable

    All capacitor discharge stud welding units at a glance


    LBS
    44
    LBS
    75
    LBS
    80
    LBS
    90
    LBS
    130
    PRO-C
    750
    PRO-C
    900
    PRO-C
    1000
    PRO-C
    1500
    Welding method
    Capacitor dischargexxxxxxxxx
    Max. welding diameter (mm)
    Capacitor discharge681010108101010
    Capacitance (µF)
    [switchable]
    44000660009000088000132000660009000088000
    [44000]
    132000
    [88000/
    44000]
    Charging voltage (V)60-20060-20060-20060-20060-20060-20060-20060-20060-200
    Welding time (mS)1-31-31-31-31-31-31-31-31-3
    Welding parameter monitoring
    Welding parameter monitoringxxxx
    Welding parameter memory
    with USB-interface for
    data transmission to a PC
    oooo
    Electronically clocked inverter charging boards
    1 charging boardxxxxxxxxx
    2 charging boardsooooooooo
    Utilisable with adapter box
    PRO-SPLIT
    xxxx
    Operation
    Microprocessor controlxxxx
    Welding programme libraryxxxx
    Capacitance switchablexx
    Welding programme storagexxxx
    Device lock with PIN codexxxx
    Authorization concept
    (device lock, basic settings, menu structure)
    xxxx
    Weld counter (resettable)xxxx
    Lift testxxxx
    Repeat cycle lockxxxxxxxxx
    Electronic function controlxxxxxxxxx
    Self diagnosis systemxxxxxxxxx
    Automatic function testxxxxxxxxx
    Automatic stud feedingoooo
    Error diagnosis systems
    Excess temperaturexxxxxxxxx
    Damage on welding/control cablexxxxxxxxx
    Damage on solenoidxxxxxxxxx
    Schnittstellen
    CAN-BUSoooo
    USBoooo
    Thermic controlled ventilatorxxxxxx
    Robust, powder-coated metal housingxxxxxxxxx
    Dimensions
    Width (mm)195195195275275195195275275
    Height (mm)260260260260260260260260260
    Length (mm)400400400470470400400470470
    Weight (kg)101113,519201113,51920
    Electric connection
    Mains supply (V) at 50/60 Hz230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    230
    (115)
    Mains fuse external≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT
    ProtectionIP 21IP 21IP 21IP 21IP 21IP 21IP 21IP 21IP 21
    Suitable welding guns
    PKM-1Bxxxxxxxxx
    Quality PRO-C 1500 Capacitor Discharge Welding Machine , Inverter Type Stud Welding Equipment for sale
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