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Off Line Programmable Automatic Arc Welding Machine For Stainless Steel Kitchenware

Categories Arc Welding Robot
Brand Name: Genius Robotics Zhenkang
Model Number: ZK1400-06
Certification: CE , ISO9001 , ISO14001
Place of Origin: China
MOQ: 1 set
Price: Negotiation
Payment Terms: T/T, L/C
Supply Ability: 500/Month
Delivery Time: 7 - 10 Working days
Packaging Details: Export standard plywood case, Metal seal box
Application: Arc welding
No. of Axes: 6
Robot accuracy: ± 0.03mm
Off line programming: yes
Touch sensing: yes
Mass weight: 185Kg
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    Off Line Programmable Automatic Arc Welding Machine For Stainless Steel Kitchenware

    Off Line Programmable Automatic Arc Welding Machine For Stainless Steel Kitchenware


    Arc welding robot off - line programming description


    The welding robot performs a series of actions according to the programmed program. If it is not programmed, the welding robot cannot work normally. Currently, welding robots have been able to do offline programming.

    Most of the offline programming systems for welding robots can be operated in a three - dimensional graphics environment, and can reflect the friendly and convenient programming interface. To obtain the coordinate position of the weld trajectory, the "virtual teaching" method can usually be used. The space coordinates of the point can be obtained by simply clicking the welding part of the workpiece in the three - dimensional virtual environment with the mouse.

    In addition, in some systems, the weld bead can be directly generated by the previously defined weld position in the graphic file; then the robot program is automatically generated and downloaded to the robot control system, which greatly improves the programming efficiency of the robot and reduces the efficiency of the robot. The labor intensity of the programmer.

    If traditional teaching is used, there is a way to roughly obtain several key points on several weld trajectories, and then automatically track the actual weld trajectory by the welding robot's visual sensor. Although this method is still teaching programming, it can reduce the intensity of teaching programming to a certain extent and improve programming efficiency.

    Like arc welding robots, due to the characteristics of arc welding itself, the robot's visual sensor is not suitable for all weld forms, so it is necessary to adopt a completely off - line programming method to make the robot welding program and the weld position of the weld. And the debugging of the program is done independently on one computer, without the participation of the robot itself.

    The offline programming software is still text - based. The programmer needs to be familiar with all the command systems and syntax of the robot, and also know how to determine the spatial position coordinates of the weld trajectory.


    Welding robot body specification

    Robot modelGNS1400W - 06
    ApplicationArc welding
    MountingVertical ground installation
    Number of axes6
    Payload6kg
    Max working radius1400mm
    Repeated posiontioning accuracy0.03mm
    Maximum joint rangeJ1RV reducer ±160°
    J2RV reducer +110°, -70°
    J3RV reducer +65°, -120°
    J4RV reducer ±150°
    J5Hollow harmonic reducer +105°, -110°
    J6Hollow harmonic reducer ±320°
    Maximum joint speedJ1RV reducer 201.9°/S
    J2RV reducer 198.3°/S
    J3RV reducer 198.3°/S
    J4RV reducer 296.2°/S
    J5Hollow harmonic reducer 197.5°/S
    J6Hollow harmonic reducer 247.2°/S
    Allowable bending moment N.mJ4RV reducer 9.8N.m
    J5RV reducer 9.8N.m
    J6Hollow harmonic reducer 4N.m
    Allowable inertia Kg.㎡J4RV reducer 0.3kg.㎡
    J5RV reducer 0.3kg.㎡
    J6Hollow harmonic reducer 0.05kg.㎡
    Body total weightKG185KG
    Operating environmentTemperature0℃ - 45℃
    Humidity20% - 80%
    Others

    Keep away from corrosive gases or liquids or explosive gases,
    Keep away from water, oil, dust
    Keep away from source, magnetic field, high frequency signal source

    Power capacity6KVA (Robot) + 24KVA (Welding source)

    Welding control system features


    Integrated drive and control, open control system, comprehensive compatibility.
    1. Adapt to a variety of welding power
    2. restarting a weld / arc reignition
    3. Arc breaking restart
    4. Scratch start
    5. Sticky wire detection
    6. (2D 3D 4D seek) Starting point search
    7. Multistation reservation.
    8. Swing arc ( Positive arc, Triangular arc, circular arc ) .


    Welding power source introduction


    It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.


    1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
    2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
    3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
    4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
    5. Open type communication mode, robot can control all parameters of welding machine.
    6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.


    About us


    Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

    Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

    At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

    Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.



    FAQ


    Q: How about your after - sale service?

    A:
    1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

    2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

    3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
    .
    Q: What is your payment term?

    A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
    The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.


    Q: Can you provide customized service for our product?


    A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.


    Q: What does the whole welding robot system include?


    A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.


    Q: What's the warranty period and delivery time?


    A: Warranty period is 12 months. While the delivery time would be within 15-30 days after receiving your deposit.


    Optional device - welding positioner


    • The servo positioner is a special welding aid for industrial robots. It is suitable for the welding of complex workpieces to obtain the ideal machining position and processing speed.
    • The positioner of the positioner is rotated by a well - known foreign brand servo motor with high - precision reducer, which has high rotation precision, accurate positioning and strong carrying capacity.
    • By configuring different servo motors (linked and non - linked), the remote operation of the positioner can be performed by the robot teach pendant or the foreign object operation box.
    • The single - axis servo positioner is generally composed of a table turning mechanism, and the workpiece fixed on the table is brought to the required welding and assembly angle by the table turning. The table rotation is servo motor control, and the ideal welding speed can be obtained.



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