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ZIRCONIA CERAMIC FOAM FILTERS FOR FILTRATION OF CAST IRON AND NON-FERROUS ALLOYS

Categories Zirconium Oxide Ceramics
Brand Name: ZG
Model Number: MS
Certification: CE
Place of Origin: CHINA
MOQ: 1 piece
Price: USD10/piece
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10000 pieces per month
Delivery Time: 3 working days
Packaging Details: Strong wooden box for Global shipping
Shape: round, square, rectangular or other customized shapes
Application: metallurgy and casting metal liquid filtration and purification
Feature: Light weight;Large surface area through-hole rate;high pass rate ;Good chemical stability and corrosion resistance ;High mechanical strength;High thermal shock resistance
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ZIRCONIA CERAMIC FOAM FILTERS FOR FILTRATION OF CAST IRON AND NON-FERROUS ALLOYS


Zirconia Ceramic Foam Filters


Zirconia Ceramic Foam Filters are used for molten all types of steel like unalloyed, low alloyed, stainless and high-alloyed as well as Nickel and Cobalt-based super-alloys.With their excellent resistance to attack and corrosion from molten steel liquid, they can effectively remove inclusions, reduce trapped gas from liquid metal and provide laminar flow, and then the filtered metal is significantly cleaner. Cleaner metal results in higher-quality castings, less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.


Zirconia Ceramic Foam Filters is available in all common sizes in the range of 40x40x20mm up to 150x150x30mm. Round filters are available from D40x20mm up to D150x30mm. Although PPI 10 is the porosity most commonly used for steel casting, finer porosities up to PPI 60 are available on request. Custom-made cut-to-size filters are also possible.


Physical Properties for Zirconia Ceramic Foam Filters
Working Temperature≤1750°C
Porosity70~80%
Compression Strength (Room Temperature)≥1.5Mpa
Volume Density0.9-1.2g/cm3
Thermal Shock Resistance1300°C--- room temperature 3 times
Applicationcast steel industry, high temperature gas filter, chemical fillings and catalysis carrier etc.

Zirconia Ceramic Foam Filters common sizes in Round shape

50x15mm, 0x20mm, 50x25mm, 60x15mm, 70x15mm, 70x25mm, 90x25mm, 100x25mm


Zirconia Ceramic Foam Filters common sizes in Square shape

50x50x15mm, 50x50x20mm, 75x75x25mm, 100x100x25mm


Chemical Composition for Zirconia Ceramic Foam Filters
Al2O3≤1.8%MgO≥3.0%
SiO2≤0.5%ZrO2≥94.00%
Fe2O3≤0.10%

Advantage

  1. Filter the surdries in the castings, reduce the casting splracles, reduce the veins flowing when pouring the casting,reduce surface defects, obviously to improve the final-product rate.

  2. Reduce castings manufacturing duration and the sword and tool damages, improve casting surface manufacturing quality

  3. Strengthen castings anti-pressure and airproof features, strengthen elongate anti-resistance intensity, to improve surface glabrousness

  4. Predigest casting system designing requirement,reduce the length of horizontal casting channel, improve castings technology output rate.

Filter typeCeramic Foam FiltersExtruded Filter
Filter MaterialsAluminaSiCZirconiaCordierite-Mullite
ApplicationsAluminum
and
aluminum
alloy
Iron, Iron
alloy, copper,
bronze and
brass
Steel,
Stainless
steel and alloy
Grey iron, ductile
iron, aluminum
alloy and other
non-ferrous
alloys
Volume Density (g/cm3)0.4 - 0.50.3 - 0.50.7 - 1.00.8 - 1.2
Hole Density (ppi)10 - 408-3010-30100 – 300
Open Porosity (%)80 - 9080 - 9080 - 9035 - 60
Maximum Working
Temperature
(°C)
110015001700> 1500
Compressive Strength (MPa)0.811.5> 2
Bending Strength (MPa)0.62.51 
Thermal Shock Resistance
(times
from1100°C to room
temperature)
6635

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