3000T / M Semiautomatic Anodizing Production Line 8-12µm

3000T / M Semiautomatic Anodizing Production Line 8-12µm

一. Description

An anodizing production line is a specialized manufacturing system designed for the process of anodizing metal objects, typically aluminum. The purpose of an anodizing production line is to enhance the surface properties of these objects by creating a durable and corrosion-resistant oxide layer on their surfaces.

二.Feature

1.Before anodizing, the metal parts need to go through a pre-treatment process.

2.The anodizing tanks are the central part of the production line. They contain an electrolyte solution, typically sulfuric acid, which acts as an electrolyte.

3.An anodizing production line is equipped with control systems to monitor and regulate various parameters during the process.

三.Design Condition

三. Process Tank

四.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 26min
   (4) Unprocess time: 7min
   (5) Total time 26+7=33min

(6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6.Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 33min ,where total jig(rack)/year:​

( 3 rack x 8 tank x 60min/h) ÷33min x600 hour =26181jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 26181jig(rack)x 50m² /jig =1309050m²

2. Anodizing treatment weight:
Monthly output : 1309050m²÷350m²/T*0.9=3366T≧3000T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =3 unit

六.Process Chat

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production line, products have special high-power silicon control rectifier, high-power high-frequency switching power equipment, electrophoresis workshop pure water equipment(RO machines), refining equipment, electrophoretic paint recovery equipment, electrophoresis curing furnace,loading and unloading machines,1T+1T professional anodizing cranes, anodizing tank temperature control system and production line automatic control system, etc.

In our perpetual effort and support of our partners in the industry,MEI-AL Technology  has obtained outstanding achievements and is still maintaining a rapid development speed.With the operation spirit of “Professional, Concebtration, Integrity, Co-win”, MEI-AL Technology will provide with you excellent products and perfect services, in the rooted concept of Growind Up with You !

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